Heidenhain codes
HeidenhainPower SupplyIntermediate30-120 minutes

238-100F

HEIDENHAIN 238-100F - 100F UVR configuration error

100F UVR configuration error

The UVR power supply unit configuration is faulty. Parameters for the power supply are not set correctly.

Root Cause Summary

This alarm is triggered by a configuration mismatch where the UVR2 (Undervoltage Release for axis 2) parameters are improperly defined in the system configuration files. The control detects that the configured UVR2 settings do not align with the physical hardware capabilities or exceed valid parameter boundaries established by the inverter module. Resolution requires correcting the configuration to match the actual installed drive hardware and ensuring parameter values fall within manufacturer-specified ranges.

Safety

  • Refer to Heidenhain service manual
  • Ensure qualified technician performs repairs

Causes and Fixes

  1. 1

    Access MOD configuration mode

    Power on the control while holding the MOD key to enter service mode. Navigate to 'System' > 'Configuration' > 'Drive Configuration'.

    MOD mode access requires password and should only be performed by qualified service personnel. Incorrect changes can render the machine inoperable.

  2. 2

    Examine UVRS.SYS file

    Navigate to TNC:\system\config\UVRS.SYS and review all UVR%2 entries. Look for parameter assignments related to axis 2 undervoltage release functionality.

    Use TNCremo software to download and review the UVRS.SYS file on a PC for easier editing and backup before making changes.

  3. 3

    Verify parameter values against documentation

    Cross-reference all UVR%2 parameter values with the Heidenhain Inverter Technical Manual for your specific inverter series (UM 1xx or UM 2xx). Ensure values are within specified min/max ranges.

    Parameter ranges differ significantly between UM 1xx and UM 2xx series inverters. The %2 indicates second axis, so verify this matches your Y-axis or second rotary axis configuration.

  4. 4

    Correct invalid parameters

    Edit the UVRS.SYS file to correct any out-of-range or invalid UVR%2 parameters. Save the file and perform a control restart to reload configuration.

    Always create a backup of the original UVRS.SYS file before editing. Incorrect syntax can prevent control startup.

  5. 5

    Test and verify

    After restart, verify the alarm is cleared and perform a drive reference run on axis 2 to confirm proper UVR2 functionality.

    Monitor the LogFile.txt in TNC:\system\log\ for any residual configuration warnings related to UVR2 during startup.

DIY Feasiblemedium confidence

Call a technician if:

  • ·UVR firmware update required
  • ·Hardware replacement needed
  • ·Multiple power supply alarms present

Prevention

  • Regular backup of machine parameters including UVR configuration
  • Periodic inspection of power supply connections
  • Monitor UVR status during routine maintenance

Common Mistakes

  • Changing UVR parameters without documenting original values
  • Ignoring UVR status LED indicators
  • Attempting firmware updates without proper Heidenhain tools

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Always verify with your machine manual or a certified technician before performing service procedures.