210-001A

Access MOD function

Press MOD key, then select 'System Files' to check file integrity of PLC.SYS and machine parameter files.

Always backup working parameter sets before making changes

Restore from backup

Navigate to MOD > Data Backup/Restore > Machine Parameters and restore from a known good backup file.

Ensure machine is properly homed after parameter restore

Verify parameter integrity

Check critical machine parameters (MP1020-MP1050 axis configuration) for valid values and proper formatting.

Use parameter comparison function to identify corrupted entries

Reset and reload

Perform controlled restart (MOD > Reset > Warm Start) to reload system files from backup location.

Check network connection

Verify Ethernet cable integrity and check MP1200 (network configuration) parameters for correct IP settings.

Use ping test from TNC to verify network stability

Verify LSV-2 settings

Check MOD > Communication > LSV-2 settings and ensure proper protocol configuration and timeout values.

Incorrect LSV-2 settings can cause data corruption

Retry file transfer

Re-attempt the file transfer operation using smaller packet sizes or different transfer method (USB instead of network).

Use TNCserver for more reliable large file transfers

Clear communication buffers

Reset communication interface via MOD > Reset > Communication to clear any corrupted buffer data.

Access table management

Navigate to Tool Table (TOOL key) or Preset Table and check for corrupted entries or invalid data formats.

Look for unusual characters or values outside normal ranges

Export and inspect tables

Use MOD > Data Backup > Table Data to export TOOL.T and PRESET.PR files for external inspection.

Backup current tables before making corrections

Clear corrupted entries

Delete or correct any tool table entries with invalid tool numbers, radius values, or length compensation data.

Use table sorting function to identify out-of-range values

Restore from backup

If corruption is extensive, restore tool and preset tables from known good backup files via MOD > Data Restore.

Check CF card status

Access MOD > System Info > Memory to check CompactFlash card health and available space.

Do not remove CF card while system is running

Run file system check

Use MOD > Service > File System Check to scan for and repair corrupted file system structures.

This operation may take several minutes to complete

Replace CF card if necessary

If file system errors persist, replace CF card with new media and restore from complete system backup.

Use only Heidenhain-approved CF cards for system storage

Restore system image

Perform complete system restore from backup image to new storage media using TNCbackup utility.

Check firmware version

Access MOD > System Info > Version to verify current firmware version and check for version consistency across all modules.

Document all version numbers before making changes

Complete firmware update

If update was interrupted, restart the firmware update process using proper Heidenhain update procedure.

Never power off during firmware update process

Reset to factory defaults

Perform factory reset via MOD > Reset > Factory Settings to clear version conflicts, then restore machine-specific parameters.

This will erase all custom settings and programs