17200

Access Tool Offset Database

Navigate to Parameters → Tool Data → Tool Offset and select the affected tool number to view current life values.

Use the tool search function if managing a large tool database

Check Tool Life Parameters

Verify columns for current life value, maximum life limit, and monitoring unit (time/pieces/calls) in the tool offset display.

Document current values before making changes for traceability

Reset or Replace Tool

Either physically replace the tool and reset life counter to zero, or extend life limit if tool condition permits continued use.

Always inspect tool condition visually before extending life limits

Clear Alarm and Resume

Press RESET key to clear alarm 17200 and resume program execution after tool management actions are complete.

Check Machine Data Settings

Access Commissioning → Machine Data and verify MD20200 (tool life monitoring active) and related tool management parameters.

Machine data changes require appropriate access level and may need controller restart

Verify Monitoring Unit Configuration

In tool offset table, confirm the monitoring unit column shows correct setting (1=time, 2=pieces, 3=tool calls) for the application.

Time monitoring is most common for continuous cutting operations

Adjust Tool Life Parameters

Correct the maximum life limit value and monitoring unit in the tool offset database to match actual tool specifications.

Consult tool manufacturer data sheets for recommended life limits

Test Configuration

Run a test cycle to verify tool life monitoring functions correctly with the new parameter settings.

Examine Current Life Counter

In tool offset table, check if the current life value appears abnormally high or shows unexpected values compared to actual usage.

Document all current values before making corrections

Reset Tool Life Counter

Select the affected tool in tool offset table and reset current life value to zero or appropriate starting value.

Use the tool life reset function rather than manual entry when available

Verify Counter Operation

Run a short test program and monitor that the life counter increments correctly according to the configured monitoring unit.

Check counter increment matches expected rate for the monitoring type selected

Update Tool Management Records

Document the counter reset in maintenance logs and update any external tool management systems if applicable.

Check Tool Database Integrity

Access Diagnostics → Tool Management and run database consistency check to identify any corrupted tool data entries.

Database repairs may require backup restoration - ensure recent backup exists

Verify External System Sync

If using external tool management, check communication status and synchronize tool data between systems.

Temporary disconnect external system to isolate SINUMERIK-specific issues

Rebuild Tool Database Entry

Delete and recreate the problematic tool entry in the tool offset database with correct life monitoring parameters.

Ensure all tool geometry and offset data is accurately transferred to new entry

Test Database Function

Perform complete tool change cycle and verify proper life monitoring operation with the rebuilt database entry.