231-C6B0

Power Down System

Completely power down the control and drive system. Ensure all voltage is removed before inspecting connections.

Wait at least 5 minutes after power-down for capacitors to discharge before touching any components.

Inspect DRIVE-CLiQ Cables

Visually inspect all orange DRIVE-CLiQ cables for physical damage, kinks, or pinching. Check cable routing to ensure minimum bend radius is maintained.

DRIVE-CLiQ cables have a minimum bend radius of 10x cable diameter. Excessive bending can cause internal wire breaks while the outer insulation appears intact.

Reseat All Connections

Disconnect and reconnect all DRIVE-CLiQ cable connections at both ends. Ensure you hear/feel the positive click indicating proper seating. Pay special attention to the port number identified in %6 parameter.

Start from the control unit and work outward through the topology. Clean connector contacts with electronic contact cleaner if oxidation is visible.

Test Restart

Power up the system and observe if the alarm clears. If alarm persists with same port/ID, suspect cable failure. If alarm moves to different component, suspect multiple connection issues.

Document the ID=%5 and Port=%6 values before and after reseating to track if the fault location changes.

Identify Failed Component

Note the ID=%5 value from the alarm. Access the drive diagnostics through MOD > System Functions > Drive Parameters or the PLC diagnostics to cross-reference this ID with the physical component (e.g., motor module for axis X, encoder module, etc.).

The State=%4 value indicates the initialization phase where failure occurred. State values above 10 typically indicate the component was partially recognized.

Swap DRIVE-CLiQ Position

If possible, temporarily swap the suspected faulty component with an identical component from a working axis. This isolates whether the fault follows the component (hardware failure) or stays with the location (cable/topology issue).

Ensure control is powered down and axis assignments are properly reconfigured if swapping motor modules between axes.

Check Component LED Indicators

Examine the LED status indicators on the suspected DRIVE-CLiQ component. During initialization, LEDs should show a specific sequence. Solid red or no LED activity indicates component failure.

SINAMICS modules typically show green flashing during initialization, then solid green when ready. Refer to the SINAMICS documentation provided with your control for specific LED patterns.

Replace Defective Component

If component is confirmed defective, replace with identical SINAMICS module. After replacement, the control will automatically recognize the new component on next startup. Topology may need re-scanning through drive commissioning.

Keep the defective component's serial number and ID settings documented for warranty purposes and to ensure replacement has matching firmware version.

Access Drive Topology Configuration

Enter MOD mode, navigate to System Functions > Drive Configuration or access the PLC programming interface where DRIVE-CLiQ topology is defined. Compare the configured topology diagram with the actual physical installation.

On iTNC 530 and TNC 620/640 with integrated drives, topology configuration is typically in machine parameters MP7600+ range or in the SINAMICS STARTER project file.

Perform Topology Scan

Use the automatic topology detection function in the drive configuration menu. This scans the actual DRIVE-CLiQ network and compares it to the stored configuration. Note any discrepancies reported.

Automatic topology scanning may overwrite existing drive parameters if significant changes are detected. Ensure you have a complete backup before proceeding.

Verify Component Addressing

Check that each DRIVE-CLiQ component's address and port assignment matches the control's configuration. The Port=%6 parameter indicates where the mismatch was detected.

If components were recently replaced or repositioned, the topology must be updated to reflect the new physical layout. Component order in the DRIVE-CLiQ chain matters for addressing.