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Heidenhain Controller
Servo/Axis · Intermediate · 30-120 minutes
HEIDENHAIN 230-04A4 - Configuration of handwheel on axis is faulty
This alarm is triggered by inconsistencies in the machine parameter configuration for handwheel-to-axis mapping on Heidenhain TNC controls. The control detects that the configured handwheel assignment for the specified axis does not comply with the expected configuration structure, either due to parameter entry errors, corrupted configuration data, or mismatch between software configuration and hardware capabilities.
HEIDENHAIN 230-04A4 - Configuration of handwheel on axis is faulty
Configuration of handwheel on axis is faulty
This TNC7/TNC 640 error indicates an issue with 230-04A4. Connections were configured that are not available on this CC.
Root Cause Summary
This alarm is triggered by inconsistencies in the machine parameter configuration for handwheel-to-axis mapping on Heidenhain TNC controls. The control detects that the configured handwheel assignment for the specified axis does not comply with the expected configuration structure, either due to parameter entry errors, corrupted configuration data, or mismatch between software configuration and hardware capabilities.
Safety
Causes and Fixes
Access Machine Parameters
Press MOD key (if enabled), enter code, navigate to All Parameters > Handwheel section, or directly access MP7210 parameters. On locked systems, contact machine builder for MOD access.
Modifying machine parameters requires authorization and can affect machine safety. Document all original values before making changes.
Review MP7210.x Assignments
Check MP7210.0, MP7210.1, MP7210.2 for each handwheel. Each parameter contains a bitwise axis assignment (e.g., bit 0=X, bit 1=Y, bit 2=Z). Verify axis %2 from the alarm message has a single, valid assignment without duplication across handwheels.
MP7210.0 corresponds to HR1, MP7210.1 to HR2, etc. Value is decimal representation of binary bits: X=1, Y=2, Z=4, A=8, B=16, C=32. For X+Y+Z access, enter 7 (1+2+4).
Correct Assignment and Reboot
If axis assignment is incorrect, modify the appropriate MP7210.x parameter to include the axis bit. Save parameters and perform a control reboot (Ctrl+Alt+Del on TNC640, or power cycle on older controls) to activate changes.
Control reboot will terminate any active machining program. Ensure machine is in safe state before rebooting.
Call a technician if:
Prevention
Common Mistakes
Related Alarms
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