Siemens 840D 61213 - Channel block: Circle radius too small
The programmed circle radius is too small. Alarm triggered by following cycles: CYCLE77, E_CR_HEL, E_PI_CIR, E_PO_CIR, E_PO_REC, F_PI_CIR, F_PO_CIR, F_PO_REC Remedy: Correct the circle radius, center point or end point.
Siemens 840D 61213 - Channel block: Circle radius too small
Channel block: Circle radius too small
The programmed circle radius is too small. Alarm triggered by following cycles: CYCLE77, E_CR_HEL, E_PI_CIR, E_PO_CIR, E_PO_REC, F_PI_CIR, F_PO_CIR, F_PO_REC Remedy: Correct the circle radius, center point or end point.
Safety
Refer to Siemens documentation
Ensure qualified technician performs repairs
Common Causes
Programmed circle radius is below the minimum allowable value for the selected cycle
Incorrect center point or end point coordinates resulting in calculated radius smaller than cycle minimum
Tool diameter or tool radius compensation creating an effective radius that falls below cycle threshold
G-code syntax error where radius value was misinterpreted or entered with wrong units
CAM post-processor generating undersized radius values incompatible with Siemens cycles
Troubleshooting Steps
1Review the NC program at channel %1, block %2 and verify the circle radius specification matches design intent and cycle documentation
2Check the cycle being used (CYCLE77, E_CR_HEL, E_PI_CIR, E_PO_CIR, E_PO_REC, F_PI_CIR, F_PO_CIR, or F_PO_REC) and confirm minimum radius requirements in the machine manual or cycle parameter list
3Verify center point and end point coordinates are correct, then manually calculate the resulting radius to confirm it exceeds cycle minimum
4Review tool compensation settings (tool diameter and radius offsets) to ensure they are not reducing the effective radius below acceptable limits
5Correct the radius value, center point, or end point in the NC program and re-run the block to verify alarm clears
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