230-01AE

Access Machine Parameters

Press MOD key, select 'Machine Parameters' menu, navigate to axis-specific encoder parameters (typically MP1000-1099 series for axis configurations).

Always document original parameter values before making changes

Verify Encoder Configuration

Check MP1003 (encoder type), MP1006 (encoder resolution), and MP1008 (reference mark evaluation) for the affected axis against machine documentation.

Incorrect encoder parameters can cause position errors or axis runaway

Perform Reference Run

Execute manual reference run for the affected axis using the REF key or automatic reference cycle to re-establish valid position data.

Clear alarm first, then perform reference run in manual mode for safety

Validate Position Accuracy

Use position display (POS key) to verify axis positions match physical machine position after reference run completion.

Check Scaling Parameters

Access MP1020 (lead screw pitch), MP1021 (gear ratio numerator), MP1022 (gear ratio denominator) for the affected axis in machine parameters menu.

Use calculator to verify gear ratio calculations match mechanical setup

Verify Linear/Rotary Settings

Confirm MP1000 (axis type) is correctly set for linear or rotary axis configuration matching the physical axis setup.

Recalibrate Axis Scaling

Use TNC calibration function or manually verify scaling by commanding known distance and measuring actual travel with precision instruments.

Incorrect scaling can cause dimensional errors in machined parts

Reset Position Memory

Clear stored positions and perform complete axis reference sequence to establish new valid position baseline.

Identify Replaced Components

Document which hardware components were replaced and obtain technical specifications including encoder resolution, motor parameters, and drive ratios.

Update Hardware Parameters

Modify corresponding machine parameters (MP1000-1099 series) to match new component specifications, including encoder type, resolution, and electrical characteristics.

Keep backup of original parameters before hardware changes

Perform Drive Optimization

Access drive parameter menu and run automatic drive optimization routine to match controller settings with new hardware characteristics.

Ensure machine is properly secured before running optimization routines

Complete System Reference

Execute full machine reference cycle for all axes to establish new position reference system with updated hardware configuration.

Verify Backup Source

Check backup file date and source machine to ensure parameter compatibility with current hardware configuration and TNC software version.

Compare Critical Parameters

Use parameter comparison function to identify differences between restored parameters and previous working configuration, focusing on axis-specific settings.

Create current parameter backup before restoring old parameters

Selective Parameter Update

Manually update only the necessary parameters rather than complete restoration, preserving axis configuration that matches current hardware setup.

Validate Configuration

Test axis movement in manual mode at reduced feed rates to verify parameter compatibility before clearing alarm and resuming normal operation.

Always test axis movement manually before automatic operation after parameter changes