Heidenhain codes
HeidenhainOvertravel/LimitIntermediate30-120 minutes

230-00FD

HEIDENHAIN 230-00FD - Limit switch +

Limit switch +

The computed tool path goes beyond the positive software limit of the indicated axis.

Root Cause Summary

HEIDENHAIN alarm 230-00FD occurs when the TNC control calculates a tool path that would exceed the machine's positive software limit switch position. This typically results from incorrect machine parameter MP320-MP325 settings, programming errors with oversized coordinates, or improper work coordinate system setup.

Safety

  • Refer to Heidenhain service manual
  • Ensure qualified technician performs repairs

Causes and Fixes

  1. 1

    Access Machine Parameters

    Press MOD key, enter machine parameter mode, navigate to MP320 (X+ limit), MP322 (Y+ limit), MP324 (Z+ limit).

    Always backup current parameters before making changes using the parameter export function.

  2. 2

    Verify Limit Values

    Compare MP320-MP325 values against machine specifications and actual travel distances. Check if values are in correct units (mm/inch).

    Never set limits beyond actual machine travel - this can cause crashes.

  3. 3

    Test and Validate

    After parameter adjustment, perform manual axis movement to verify limits are correct. Use handwheel mode to approach limits safely.

    Set limits 2-3mm inside actual travel to provide safety margin for overtravel.

DIY Feasiblehigh confidence

Call a technician if:

  • ·Hardware limit switch replacement required
  • ·Machine parameter access restricted
  • ·Encoder feedback issues suspected

Prevention

  • Regularly verify machine parameter settings
  • Always simulate programs before execution
  • Maintain accurate preset table values
  • Perform periodic limit switch functionality checks

Common Mistakes

  • Confusing machine coordinates with work coordinates
  • Setting software limits equal to hardware limits
  • Ignoring decimal point placement in coordinates
  • Not accounting for tool length in limit calculations

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Always verify with your machine manual or a certified technician before performing service procedures.