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FANUC Controller
Program/G-code · Intermediate · 5-30 minutes
Fanuc 259 - Tool life management error
Alarm 259 occurs when the tool life management system detects an error in the tool data, tool group configuration, or related M-code/G-code commands. This typically happens when the part program references non-existent tool groups, attempts invalid tool life operations, or when tool life data is corrupted or improperly configured.
Fanuc 259 - Tool life management error
TOOL LIFE MANAGEMENT ERROR
Fanuc PS program alarm 259: TOOL LIFE MANAGEMENT ERROR. This alarm is triggered by an illegal or incorrectly formatted command in the part program, or a programming condition that the Fanuc control cannot execute.
Root Cause Summary
Alarm 259 occurs when the tool life management system detects an error in the tool data, tool group configuration, or related M-code/G-code commands. This typically happens when the part program references non-existent tool groups, attempts invalid tool life operations, or when tool life data is corrupted or improperly configured.
Safety
Causes and Fixes
Identify the N-block number where the alarm occurred and review the tool call (T-code) or tool life management command in that line.
Access the Tool Life Management screen (OFFSET or TOOL LIFE menu, varies by control model) and verify the tool group number called in the program actually exists.
Check that the tool group contains at least one registered tool with valid tool number and life count data.
If tool group is missing, create it with proper tool assignments, or correct the program to reference an existing valid tool group number.
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