Siemens SINUMERIK codes
Siemens SINUMERIKServo/AxisIntermediate30-120 minutes

27107

Siemens 27107 - Axis difference in function cam modulo monitoring, NCK: drive:

Axis difference in function cam modulo monitoring, NCK: drive

During cross-comparison of result list 2 a difference was detected between the NCK and drive monitoring channels in the status of cam modulo monitoring. Safe cam modulo range: Bit 20, 21 in result list 2 Monitoring status (,): - OFF = Monitoring is inactive in this monitoring channel - OK = Monitoring is active in this monitoring channel, limit values are not violated - L+ = Monitoring is active in this monitoring channel, upper limit exceeded - L- = Monitoring is active in this monitoring channel, lower limit exceeded Control reaction: NC Start disable in this channel. Alarm display. A Stop F was triggered. If safe monitoring was active, STOP B was also triggered automatically. In this case, a power OFF/ON of the control will be required.

Root Cause Summary

Alarm 27107 indicates a discrepancy between NCK and drive monitoring channels regarding cam modulo monitoring status (bits 20-21 in result list 2). This cross-comparison safety check detects when the NCK and drive unit disagree on whether cam modulo monitoring is active, suggesting either a communication failure, parameter mismatch, or servo malfunction.

Safety

  • Drive/power/encoder circuit: hazardous voltages may remain in the DC link after power-off. Lock out / tag out, wait for discharge per the drive documentation, and use qualified personnel only.

Causes and Fixes

  1. 1

    Access Siemens HMI or NCK menu: Diagnose > Axis > [Axis] > Result List 2. Note bits 20 and 21 status for both NCK and drive monitoring channels.

    Record exact decimal or binary values before making changes.

  2. 2

    In NCK parameters, verify MD33080 (MODULO_DISTANCE) and MD33081 (MODULO_OFFSET) against drive firmware. Compare via Service > Parameter > Axis > Modulo Settings or use SCOUT diagnostics to read drive EEPROM.

    Do not modify during active axis motion.

  3. 3

    If parameters match, perform a DRIVE <-> NCK sync: Stop the axis, trigger 'Synchronize Parameters' in Commissioning menu, then perform a controlled power cycle (48V reset).

  4. 4

    After sync, jog the axis slowly and monitor Result List 2 bits 20/21 continuously. Alarm should clear when both channels show identical monitoring status (both OFF or both OK).

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