Siemens SINUMERIK codes
Siemens SINUMERIKProgram/G-codeIntermediate30-120 minutes

100160

Siemens 840D 100160 - Testing in block, please wait!

Testing in block, please wait!

Siemens SINUMERIK message 100160: Testing in block, please wait!. This is an operator information message from the SINUMERIK control. Note the complete message text as it may contain important parameter values.

Root Cause Summary

SIEMENS alarm 100160 occurs during automatic servo axis testing procedures, typically during power-up initialization or after parameter changes. The system is performing internal diagnostics on servo drives and feedback systems, requiring operator patience until completion.

Safety

  • Refer to Siemens documentation
  • Ensure qualified technician performs repairs

Causes and Fixes

  1. 1

    Wait for Test Completion

    Allow the system to complete the automatic servo testing sequence. This typically takes 30-90 seconds depending on the number of configured axes.

    Monitor the diagnosis buffer (Menu > Diagnostics > Service > Diagnosis) to track test progress

  2. 2

    Verify All Axes Complete Testing

    Check that all configured servo axes in MD30100 (axis assignment) complete their individual test sequences without generating additional alarms.

    Do not attempt to move axes manually during this testing phase

  3. 3

    Confirm System Ready State

    Once testing completes, verify the control displays 'Ready' status and all axis enable signals are active in the machine status display.

DIY Feasiblehigh confidence

Call a technician if:

  • ·Testing fails to complete after 5 minutes
  • ·Additional servo alarms appear during testing
  • ·System fails to reach Ready state after test completion

Prevention

  • Allow adequate time for system startup
  • Avoid parameter changes during production
  • Maintain clean power supply to prevent restart cycles

Common Mistakes

  • Interrupting the test sequence by cycling power
  • Attempting axis movement during testing
  • Modifying parameters while testing is active

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Always verify with your machine manual or a certified technician before performing service procedures.