This alarm indicates the control detected a syntax error, invalid G-code command, or out-of-range parameter value while reading program data from memory or during file transfer. The MOCON board parses each line of G-code before execution and will halt if it encounters data it cannot interpret or values that violate machine limits. This typically occurs during program upload via RS-232, USB, or network transfer with corrupted data.
HaasSystemIntermediate10-20 minutes
250
Haas 250 - PROG DATA ERROR | Haas CNC Alarm
PROG DATA ERROR
This alarm indicates the control detected a syntax error, invalid G-code command, or out-of-range parameter value while reading program data from memory or during file transfer. The MOCON board parses each line of G-code before execution and will halt if it encounters data it cannot interpret or values that violate machine limits. This typically occurs during program upload via RS-232, USB, or network transfer with corrupted data.
Safety
Arc will not cut
Common Causes
Corrupted G-code file transfer due to bad RS-232 cable, incorrect baud rate settings, or communication errors during upload
Invalid characters or formatting introduced by editing programs on a PC with incompatible text editor that adds hidden control characters
Program line contains parameter values exceeding machine axis travel limits or spindle speed maximum defined in Settings
Memory corruption in the MOCON compact flash card or RAM storing program files due to improper shutdown or power loss during write operations
Attempt to run a program created for a different machine type with unsupported G-code commands or macro variables not recognized by the control
Troubleshooting Steps
1Step 1: Press RESET and review the program line number displayed with the alarm to identify the exact line containing the error in the G-code
2Step 2: Navigate to the Edit mode, cursor to the reported line number, and inspect for obvious syntax errors, missing decimal points, or out-of-range values
3Step 3: If the program was recently transferred, delete it from control memory and re-transfer using verified RS-232 settings or a different USB drive known to work
4Step 4: Open the program file on a PC using a plain text editor and check for unusual characters, ensure line endings are correct, and verify file is not corrupted
5Step 5: Compare the command causing the fault against the Haas Programming Manual to confirm it is valid and parameters are within documented ranges for your control software version
6Step 6: If multiple programs show random data errors and re-transfer does not resolve, backup all programs and perform a compact flash card check or replacement through Haas service
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