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Siemens SINUMERIK Controller
Program/G-code · Intermediate · 30-120 minutes
Siemens 840D 101154 - PI service refused
Alarm 101154 indicates that a PI (Program Invocation) service request was refused because the NCK (Numerical Control Kernel) or drive system is not in the correct operational state to execute the requested function. This typically occurs when attempting to start programs, perform mode changes, or execute commands while the system is in a state that prohibits such actions, such as during active alarms, reset conditions, or incomplete startup sequences.
Siemens 840D 101154 - PI service refused
PI service refused
Siemens SINUMERIK message 101154: PI service refused. This is an operator information message from the SINUMERIK control. Note the complete message text as it may contain important parameter values.
Root Cause Summary
Alarm 101154 indicates that a PI (Program Invocation) service request was refused because the NCK (Numerical Control Kernel) or drive system is not in the correct operational state to execute the requested function. This typically occurs when attempting to start programs, perform mode changes, or execute commands while the system is in a state that prohibits such actions, such as during active alarms, reset conditions, or incomplete startup sequences.
Safety
Causes and Fixes
Check the machine control panel and HMI for active alarms, emergency stop status, or safety door interlocks that may prevent NCK ready state.
Verify NCK startup has completed successfully by checking NCK state in diagnostics (Service > NCK > Status) - must show 'ready' or 'active'.
Acknowledge any existing alarms and perform NCK reset (NC-Start or power cycle) to allow the system to reach operational state.
Ensure machine is safe before performing reset operations
Verify machine data MD11210 (NCK start sequence) and MD11200 (NCK boot mode) are configured correctly per machine specifications.
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