Siemens SINUMERIK codes
Siemens SINUMERIKProgram/G-codeIntermediate30-120 minutes

100015

Siemens 840D 100015 - Error in: file

Error in: file

Siemens SINUMERIK alarm 100015: Error in: file. This alarm indicates an error condition in the NC program or control configuration that must be resolved before the operation can continue.

Root Cause Summary

SIEMENS alarm 100015 indicates a critical error in servo system logging functionality, typically occurring when the SINUMERIK control cannot properly write to or access servo diagnostic log files. This alarm is triggered when the servo system encounters file system errors, corrupted log entries, or insufficient memory allocation for servo data logging operations.

Safety

  • Refer to Siemens documentation
  • Ensure qualified technician performs repairs

Causes and Fixes

  1. 1

    Check servo log file integrity

    Navigate to HMI → Diagnostics → Service → Servo Logs and verify if servo log files are accessible and not corrupted.

    Look for unusual file sizes or timestamps that don't match recent servo operations.

  2. 2

    Verify CF card file system

    Access SINUMERIK file system via HMI → Startup → CF Card and run file system check to detect and repair corrupted sectors.

    Always backup critical data before running file system repairs.

  3. 3

    Clear and reinitialize servo logs

    Delete corrupted servo log files via HMI → Service → Delete Logs and restart NCK to reinitialize servo logging system.

    Document any error patterns before clearing logs for future reference.

DIY Feasiblehigh confidence

Call a technician if:

  • ·CF card hardware failure detected
  • ·Multiple drive communication failures
  • ·NCK memory hardware errors
  • ·Repeated alarm after all troubleshooting steps

Prevention

  • Regular CF card health monitoring
  • Periodic servo log cleanup
  • Monitor NCK memory utilization trends
  • Maintain servo firmware update schedule

Common Mistakes

  • Ignoring CF card wear indicators
  • Not backing up logs before clearing
  • Modifying logging parameters without understanding memory impact
  • Updating only NCK software without checking drive firmware compatibility

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Always verify with your machine manual or a certified technician before performing service procedures.