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Heidenhain Controller
Overtravel/Limit · Intermediate · 30-120 minutes
HEIDENHAIN 230-0442 - Progmmd. limit switch/protection zone incorrect for axis
HEIDENHAIN alarm 230-0442 occurs when programmed limit switches or protection zones for a modulo axis violate the required constraints. The TNC system enforces strict rules for modulo axes where limits must be within ±360° ranges and properly configured relative to each other.
HEIDENHAIN 230-0442 - Progmmd. limit switch/protection zone incorrect for axis
Progmmd. limit switch/protection zone incorrect for axis
The software limit switch or protection zone settings for this modulo axis violate constraints. Limits must be within -360° to +360°, and the protection zone span must be less than 360°.
Root Cause Summary
HEIDENHAIN alarm 230-0442 occurs when programmed limit switches or protection zones for a modulo axis violate the required constraints. The TNC system enforces strict rules for modulo axes where limits must be within ±360° ranges and properly configured relative to each other.
Safety
Causes and Fixes
Access axis parameter menu
Navigate to MOD > Machine Parameters > Axes and select the affected axis from the alarm message.
Use the axis number from %2 in the alarm message to identify the specific axis
Check limit switch parameters
Verify machine parameters for software limit switches ensure lower limit is between -360° and +360°, upper limit is between 0° and +360°, and lower < upper.
Incorrect limits can cause unexpected axis movement or collision
Validate limit difference
Confirm the difference between upper and lower limits is less than 360° as required for modulo axis operation.
For rotary tables, typical working range is 350° to allow for proper modulo function
Apply and test configuration
Save parameter changes and perform controlled axis movement to verify proper limit switch operation within the corrected range.
Call a technician if:
Prevention
Common Mistakes
Related Alarms
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