Siemens SINUMERIK codes
Siemens SINUMERIKPLCIntermediate30-120 minutes

120008

Siemens 840D 120008 - Control unit switchover, PLC timeout

Control unit switchover, PLC timeout

Siemens SINUMERIK message 120008: Control unit switchover, PLC timeout. This is an operator information message from the SINUMERIK control. Note the complete message text as it may contain important parameter values.

Root Cause Summary

This alarm occurs due to a timeout during control unit switchover between MMC and NCU, often caused by PLC communication issues or program errors. Resolve by addressing PLC logic or program syntax errors.

Safety

  • Refer to Siemens documentation
  • Ensure qualified technician performs repairs

Causes and Fixes

  1. 1

    SAFETY: Power down and lockout

    Follow LOTO procedures before accessing PLC or control systems. Ensure machine is in safe state.

  2. 2

    Check PLC logic

    Review the PLC program for errors or delays in handling MMC requests.

  3. 3

    Verify NCU status

    Ensure the NCU is responsive and not in a fault state.

  4. 4

    Reset and retry

    Clear the alarm and attempt the switchover again after corrections.

Service Recommendedlow confidence

Call a technician if:

  • ·Always - control unit switchover issues require qualified technician
  • ·If PLC logic corrections do not resolve the timeout
  • ·If the alarm persists despite program fixes

Prevention

  • Validate PLC logic before switchover operations
  • Use program simulation to catch syntax errors early

Common Mistakes

  • Overlooking PLC logic delays
  • Ignoring specific alarm subcode (001, 002, 003) details

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