Siemens SINUMERIK codes
Siemens SINUMERIKProgram/G-codeIntermediate30-120 minutes

101653

Siemens 840D 101653 - Above currently valid limit

Above currently valid limit

Siemens SINUMERIK operator message 101653: Above currently valid limit. This is an informational message from the SINUMERIK control indicating a system status or operation result that may require operator action.

Root Cause Summary

Alarm 101653 indicates that a programmed value or parameter has exceeded the currently active limit defined in the system. This typically occurs when protection limits, working area limitations, or dynamic axis limits are violated during program execution or MDI operation. The alarm is preventive and stops execution before the invalid value is processed.

Safety

  • Refer to Siemens documentation
  • Ensure qualified technician performs repairs

Causes and Fixes

  1. 1

    Check the current axis position and compare against working area limits in MD36100 $MA_POS_LIMIT_PLUS and MD36110 $MA_POS_LIMIT_MINUS for affected axes.

  2. 2

    Review the NC program block that triggered the alarm and verify all programmed coordinates are within the permissible working envelope.

  3. 3

    Check active protection zones (MD10600-10650) and ensure programmed path does not violate any defined restricted areas.

  4. 4

    If limits are correct, modify the NC program to remain within valid working area. If limits need adjustment, verify with machine documentation and modify machine data accordingly.

    Changing working area limits requires machine manufacturer authorization and proper safety assessment.

Service Recommended confidence

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