FANUC codes
FANUCProgram/G-codeIntermediate30-90 minutes

4500

Fanuc Alarm 4500 - REPOSITIONING INHIBITED

SYSTEM ALARM 4500

Fanuc alarm 4500: SYSTEM ALARM 4500. This alarm indicates a fault condition detected by the Fanuc control. Refer to the alarm number and name to identify the specific system or function involved.

Root Cause Summary

Fanuc Alarm 4500 occurs specifically in punch press control systems when the control detects a repositioning operation is attempted while system conditions prohibit it. This alarm is triggered when the machine is not in a valid state for repositioning, such as during active machining cycles, improper mode selection, or when interlock conditions are not satisfied.

Causes and Fixes

  1. 1

    Check machine status on the CNC screen - verify no active M-codes or punch cycles are running. Ensure machine is in EDIT, MDI, or appropriate manual mode, not AUTO during part cycle.

  2. 2

    Verify emergency stop is not activated and all safety interlocks are satisfied. Check I/O diagnosis screen (SYSTEM > DIAGNOSIS > I/O) for PMC signals G0000-G0007 to confirm door interlocks and safety circuits are closed.

  3. 3

    Check parameter 6700#0 (repositioning enable) is set to 1. Navigate to SYSTEM > PARAM > PARAM and search for parameter 6700 to verify repositioning function is enabled for punch press control.

    Parameter changes require parameter write enable (PWE) setting 1 and may require machine restart

  4. 4

    Verify PMC ladder logic controlling repositioning permission signal. Check PMC address F-series flags for repositioning enable condition using SYSTEM > PMC > PMCDGN or ladder display to confirm logic allows repositioning.

DIY Feasiblehigh confidence

Call a technician if:

  • ·Safety system hardware failure
  • ·Parameter corruption requiring backup restoration
  • ·Servo drive faults preventing axis movement

Prevention

  • Establish daily safety device inspection routine
  • Maintain clear axis travel paths
  • Regular backup of positioning parameters
  • Train operators on proper mode selection procedures

Common Mistakes

  • Attempting to bypass safety interlocks
  • Forcing movement when limits are active
  • Ignoring mechanical interference signs
  • Not verifying mode selection before repositioning

Related Alarms

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